An Enginerds life with a 2003 Aprilia Caponord Rally-Raid ETV1000 (2008 – 2024)
The Capo now has 3D printed bungs in the swing arm pivot and the ends of the crash-bar mounts. They’re held in by 43-39-2, 14-10-2 and BS011 ‘O’-rings. And yes, the BS011 rings are the very same as those used on the fuel lines. So one day if the old girl springs a leak and needs a new fuel line ‘O’-ring by the roadside – no problem, whip out a crash-bar bung and pinch the ring! Next ….. front and rear axles then the engine mounts above the swing-arm pivot .
With the weather hitting an unseasonaly warm 20c (but high winds!) it’s been a fine opportunity for running around on the Capo, but when she’s all tucked up nice and cosy in the barn, it’s been time to work on the stable-mate, NK03 …… or more specifically the chassis! Slowly but surely it’s being measured and drawn up in CAD and some other parts drawn up last year added into the mix. One day a complete digital Capo will exist! 😀
Refering back to the weather …….. here’s a couple of pics taken on the mobile at the end of the day when walking the dog. As the sun sets behind the Gran Sasso mountains it seems to save the best lighting until last.
3,000 miles, six days, one exam and enough fog to last a lifetime ….. Yes, the last run of 2015 to the UK and back is over! The return bought with it oodles of goodies and an unwanted guest, the dreaded UK winter cold that then turns into bronchitis, oh what fun.
After getting back and between snuffling, shivering and coughing up gunk thick enough to glue shelves up with I managed to give the new Capo Rally-Raid frame a damn good de-grease and inspection. It all looks good and other than the usual wear and tear befitting a 12 year old part (in UK weather!) it’ll be a fine starting point for the bikes rebuild. It also gave me the opportunity to look at the differences between the standard and Rally-Raid frames. Does it really justify a new part number just because of a fresh run of serial numbers? Or is the difference more involved?
In fact it turns out the Raid frame is quite different. All the modifications are around the swing-arm pivot points and cross brace/suspension mount. Five reinforcement plates in all …. Making the difference in frame prices work out at roughly £50 per modification! Mind you, that’s chicken feed when compared to the list price – £3,193 (Std) / £3,440 (R-Raid)! 😯
Oh and the exam ….. Well I took the Advanced (full) Amateur Radio Licence – the last of the three levels in the UK. Thankfully the head-cold wasn’t an issue, it would be a further 12hrs before that little puppy made itself known. So six months of preparation and study boiled down to two hours of pen-pushing on a Monday evening. FACT – did you know tummy-rumbling is catching, just like yawning … I know, I was there! 😳 Anyway, did I do all that studying justice? Is it an early Christmas present or a can of Gold Label and a cry behind the bike sheds ……..
…….. well say helloooo to the new full licence callsign:
M0ZRX
Unfortunately ‘ETV’ had gone, but to stick with the bike theme I chose my old Kawasaki ZRX1200 Eddie Lawson rep instead! Next stop – let’s see if the Italians will give me a reciprocal licence as well, it would be very kind of them! 😀
Say hello to Rally-Raid number 075! Yes a little lightweight I grant you …. one or two parts do appear to be missing, but a fully registered bona-fide ETV1000 Rally-Raid none the less. So in anticipation of building up a second Raid, I’ve decided to start a dedicated website …. www.etv1000.eu …. But it’ll be a slow-burner for sure while the bits are sourced! 😕