Magnecor KV85 HT leads – Review

Aprilia Caponord ETV1000 Rally-Raid Magnecor KV85 2530 HT leadsThe modified HAAS coils have been on now for just over six months and 12,000 miles and everything is ticking along just fine. Even so, the Capo needs a few treats every now and again, so I thought a nice new set of HT leads might complement the new(ish!) coils. Besides, the old OEM HT leads have been on the bike for 14 years!

Aprilia Caponord ETV1000 Rally-Raid Magnecor KV85 2530 part number ignition cable HT leadSo a couple of weeks ago I placed an order with Race Spec Performance (UK) for a set of Magnecor KV85 (Part No: 2530) HT leads. These are made on an order-by-order basis and this means a bit of a wait if lots of orders are flooding in as the riding season gets underway. They make it very clear that the wait could be three to four weeks. I wasn’t in a rush, the wait would be fine. So I was pleasantly surprised when they rocked up on the doorstep in just over two weeks – excellent stuff!

Aprilia Caponord ETV1000 Rally-Raid Magnecor KV85 2530 HT leads and sticker!Now these leads are designed to fit on the OEM Sagem/JCI coils but also fitted my modified HAAS coils with no issues at all. Well maybe one ……. the rubber boot is such a damn good fit it doesn’t allow the air out as the lead is pushed into place – so the trapped air just builds up pressure as the volume decreases. Then when you let go it oh-so gently pushes the lead back off again! The trick is to get it seated properly then slide something blunt up under the boot until hearing a ‘psstttt’ as the trapped air escapes …… NOW the lead is on securely!

Aprilia Caponord ETV1000 Rally-Raid Magnecor KV85 2530 HT lead on HAAS modified coilOverall the caps are shorter than the OEM angled ones and even with 8.5mm diameter cables the fit and bend of the supple cables is perfect in all four mounting locations. Overall length is fine allowing cables to be routed comfortably without trying to lose excess cable or bend cables in an unreasonably tight radius. And of course, now the engine looks way more powerful with these bright red babies in place!

Would I buy them again? Yes. I’ll definitely pop a set on the other Raid, with one proviso – I’ll skip the international shipping as it’s a bit steep (£16 versus £4.99 shipped within the UK). Otherwise at £50.99 I’m happy enough given the quality of the product, excellent fit and 10 year limited warranty. So lets start clocking up the mileage and how well they last!

 

Coils, cruise, camera – action!

Aprilia Caponord ETV1000 Rally-Raid Renault V6 HASS ignition coil - 413745171After waiting a week for the delivery from carparts4less, the Capo is happily running on four coils again! 😀 I bought the Renault V6 coil (413745171) made by HAAS. While plug’n play at the LT connector, it does need some excess plastic removing and the HT end requires a modification. I’ve seen this coil modified in a couple of ways – one simple and one requiring a bit of soldering skill. I chose the latter because I think it gives a more positive connection. New page here.

Aprilia Caponord ETV1000 Rally-Raid INNOVV K1 rear HD camera 1920x1080With the bike buttoned up, I ran the INNOVV K1 cameras again – no sign of RF issues anymore, so that’s a step in the right direction. It was about 6pm and dark inside as well as outside the barn as I stood tweeking the throttle and glancing at the INNOVV DV recorder while it captured the rear K1 camera. I watched the vapour from the exhausts to the left and right of the camera as it swirled in the red glow of the tail light. Then it all went blank and the INNOVV rebooted again – WTF!!! 👿 

However …… in that moment I saw something that was a revelation. A real game changer as they say. The fact is, I started to suffer an intermittent fault a few months ago and as any engineer knows, you’ll go bald fast if you waste time chasing an intermittent fault – wait for it to come to you. I think of these sorts of faults a little like the TV serial killers on any number of cop shows – they always want to get caught. At some point an intermittent fault will give itself away, that one clue that unlocks the puzzle. In this case, when the INNOVV rebooted, I saw a momentary flicker of the red glow from the tail light out of the corner of my eye. If I hadn’t been doing this in the dark I would never have spotted it!

This fault goes back quite a while, back to a hot summer, a long day on French motorways and a cruise control that would occasionally stop working. Sometimes it would engage for the whole 1½-2hr ride, the next it would drop out after a few minutes or maybe after a ½hr – it was completely random. However …… I did find that by turning the headlights off, the cruise could be re-engaged and would work just fine! At that point I was suspecting a fault with the headlight loom, the 6-way connector is known to burn if the Aprilia Caponord ETV1000 Rally-Raid light switchEarth (Ground) connection is bad. Unfortunately all tests and checks came up with nothing. So I sat back and waited for the fault to give me the one clue I needed to bring the bugger to justice!

In that momentary tail light flicker, all the parts came crashing together. It was the light switch all along! You see the switch isn’t just one switch but two-in-one. One for the headlight and one for the sidelight …… and this is the circuit that the MCCruise control AND the INNOV are powered from! The switch was stripped, the hard dirt-filled goo that had once been grease that was stopping the springs working was cleaned out and the contacts treated to a splash of contact cleaner and fresh lubricant. Now it looks better, works smoother and above all, delivers a constant voltage to where it’s required. 😀 Aprilia Caponord ETV1000 Rally-Raid Innovv K1 camera screenshot

And afterwards? Well a couple of days eating up the miles and clocking up the hours have been rewarding (and fun!) to say the least. Both cruise and cameras have worked perfectly and the Capo is pulling like a little train again thanks to its refreshed ignition!