NOCO NLP14 Lithium battery (fitted November 2022)

During its life the Capo has had two Lithium batteries – the original Shorai, fitted in October 2011 and  used for about 3 months, and now the NOCO NLP14. It’s fair to say, similar technologies, but also a decade of development different.

So what was the original problem with the Shorai? Very simple answer – temperature. Above an ambient 13-15C it would crank the Capo no problem, but cross below that particular Rubicon and it just stalled the starter motor until some heat was put into the battery, usually by running the headlights for a few minutes. Frankly, this was an absolute pain, hence swapping back to a good-old lead acid battery. It is this particular niggle that I have not come across yet with the NLP14 in my ZZR1200 even though we have had night-time temperatures dipping down to as low as -7C of late.

Installation

The NLP14 comes with some smashing cast/machined brass terminals that look lovely and offer a multitude of connection points – pretty and practical. But also too clever for their own good! On the Capo, Andy (Beasthonda) found that they caused the cables to sit far too close to the frame. So the terminal was modified by cutting approx. 4mm from the two sides and making the fixing hole into a slot to compensate. This allows the terminal to sit further ‘into’ the battery body and clear the Capo cables away from the subframe. 

An alternative fix is to buy a couple of brass screw-on terminals from Motobatt. The MB-TERM-003 fitted just perfect and although they don’t look anywhere near as pretty as the NOCO terminals, they do the job just fine without cutting and drilling. They are made of 4mm thick brass and also have two extra attachment points – the upper being standard for the Capo. You can see from the pics, that there is a cover between the terminals held by one screw … this needs to be removed to fit the battery into the Capo. It’s simply ‘bodywork’ and just makes the battery mimic the shape of a few different battery types.  In the end the battery took a only a few minutes to replace and is an almost exact fit for the Capo battery box (no padding required!) and the cables are well clear of the frame as well. 

Performance

Simple …. It does exactly what it claims on the website. Both the Capo and the ZZR batteries have performed perfectly through winter – neither giving a moments problem. In fact, recently, the ZZR spent an extended time away and after a few weeks the tracker warned of a low battery voltage. Annoying, but to be expected with a tracker and camera system drawing parasitic voltage for such an extended period. By the time I got to it, the voltage was well down for a Lithium battery and I had taken my jump starter pack along as I expected to need it. In the end, even with the voltage reading only 12.18V I was gobsmacked that it fired up when I hit the starter button out of childish curiosity! But of course, the ZZR is a lovely inline-4 …. would the battery still crank the quirky-Capo in the same predicament? Truthfully …….. I don’t think I would have tried, we’ve all heard the camp-fire tales of dashboards going south and other electrical gremlins coming to play when poor-voltage fairy is on hand.  

Bella Italia ….. my old friend!

Giulianova September 2022

Well it has certainly been a while since I last posted on here, so maybe now is as good a time as any to pick up where I left off. As you can imagine, the last twelve months have seen many changes and a lot of things that needed to be ticked off the list of life …. the most recent being a run back home to Italy after almost four years. 2020’s Covid lockdown didn’t help of course and then after Jan passed away last year I just couldn’t face the trip alone. But eventually the clouds parted and the Caponord got to do what it does best, run faultlessly for almost 4,000 miles over a couple of weeks! This then is a potted summary of what stuff worked and what could be improved for next time.

The fact is, lots has changed since I last travelled over – all my riding gear is different for one. The Capo has had a fair amount of maintenance/refurb during those years and even my cookware of choice had changed! Gear wise, I’m now using Rukka/Daytona and of course the venerable Shoei Neotec 2 with Senna intercom. All performed faultlessly especially in some prolonged and very heavy rain in Northern Italy/Switzerland. Expensive gear yes, but worth every penny in my book. Oh and I can’t leave out the surprise of the trip … EDZ Merino wool socks! Those and the Daytona boots kept my feet comfy warm and dry like never before, absolutely fantastic.

Cookware wise, the old Trangia stayed in the loft and I used the much smaller and neater gas cooker that I got from Manuel over at motrag.com ….. as a one-person unit it worked fine for me. Hot coffee on the go in the smaller mug and and a re-heated pasta dish in the bigger one was just about perfect after a long run. Simple, compact and a doddle to use, it’ll stay the cooker of choice for now. 

One concern on the trip was the Capo’s battery. Throughout, the voltmeter showed charging ranging from 13.9 – 14.2V depending on load, but less than an hour after shut-down the battery standing voltage would fall to 12.4 – 12.6V and that isn’t great. Ultimately it never actually gave me any trouble, but it was waving the imminent flag of failure, so time for replacement. As soon as I was back in Blighty, I ordered a NOCO NLP-14 LiFePO4 battery. I have exactly the same one on a ZZR1200 and Andy (BeastHonda) has one on his Caponord ….. short and simple, they work. For the ZZR, it was a straight swap, but for the Capo, the terminals have to be modified slightly – no biggie and I’ll post more on that later.

NOCO NLP14 battery

Other than the battery, the Capo performed brilliantly, returning an average of 46mpg using the heavily modified Catfish 50429 map/airbox/snorkel and even managed 52mpg through the Swiss alps. I can live with that! The Mitas 07+ tyres worked well and wore predictably, however they were a tad skittish on wet over-banding …. but maybe I’m being picky when the Capo is fully loaded, leaning and doing 80mph at the same time! Throughout the ride I used the cheaper E10 fuel as I wasn’t going to be keeping it in the tank for long, but as the mileage to Calais ticked away, I changed back to E5. Once off the boat at Dover I changed again to Shell Supreme 99+ …. ethanol free. Expensive yes, but so much more friendly to the Capo fuel system.

Finally I rolled into a dark and cold Oxford driveway at 1:30 in the morning with the Capo showing 170,053 miles in the dashboard. The arthritis in my knees is playing up and my backside has had enough of today …. but through all that I just feel so immensely proud of the Capo. So what next? A well earned clean and service in the short-term and then a full rebuild and line replacement for the rear brake, just to bring it back up to scratch and looking as fresh as the front brakes. I should also get around to replacing the fuel sender unit .. it stopped reading properly a year or two ago and I have all the parts to hand, but never found the time/enthusiasm. I think the Capo has earned it.  After that? Maybe it’s time to head North for a change, who knows.