Electrical | Moto-Abruzzo

11/01/201326/05/2016

Dash it all Jeeves…..

Well here it is at last ….. the green LCD Caponord instrument panel. A hot brew and an early start on a cold wintery day, had the panel off the bike and in the warm workshop by 8am. While the soldering station warmed up, I separated the cases, eased the needles off and surprised myself that all this only took a couple of minutes – no hassle with the needles at all, which is unusual!

Aprilia Caponord ETV1000 Rally-Raid - Dashboard LED's to replace Next, the six diagnostic panel and two odometer blue LED’s were replaced with green versions, this isn’t difficult but you need to make sure they go on the right way round or they won’t work! The LED specification I used is:

3.2-3.8v 20ma 1000mcd green PLCC-2 SMD LED

Then I removed the old 24C02 chip and read off the data and saved it. I modified the file and wrote it to a new chip and soldered it in place. Back out in the cold I plugged the board into the bike and got ready to switch on. Would it, wouldn’t it ….. blingy lights or a puff of smoke? Hoorah – we have bling!!! The case was buttoned back together after giving the clear lens a clean and checking the rubber seal was OK. All in all, about an hours work, time for another brew then.

So is it just a bling-thing or is their anything worthwhile about changing the LED’s? Personally I prefer it in green, the contrast between digits and background is better making it easier to read the display on the move – sadly the photographs don’t reflect how good they really are. Also the green LED’s are brighter than the blue and that certainly helps. Keeping the blue LED’s behind the analogue gauges adds a nice touch, balancing out the green.

09/01/201309/01/2013

Who’s bright idea?

Yes I know, I keep fiddling with this damn board …… but my new green LED’s turned up today!

So in one went on the test board to see what it looks like. The pic doesn’t do it justice as the green is a little deeper and more vibrant. The idea is to replace the LED’s under the diagnostics panel (x6) and the odometer (x2) and keep the meter lighting in blue.

I quite like the look of it, so tomorrow the RR instrument panel comes out of the bike and all the work I have lined up for it begins … please don’t let me screw up!

01/01/201326/05/2016

Chips with everything

And a Happy New Year to one and all. Welcome to 2013 ….. and have I been a busy boy over the festive period.

The Caponord/Futura instrument panel simulator-rig thing is built and working, allowing all the functions to be tested and it will plug directly into my main loom/ECU simulator when I get round to finishing it. I also piggy-backed a neat socket for the 24c chip onto the programmer and so now I can test a board and reprogram it all in one location.

A nice new solder station (thanks Lucy!) with better heat control has made working on the boards a breeze and a ‘Chipquik’ SMD removal kit’ has made chip replacement so easy compared to a couple of weeks ago. Working on stuff this small is certainly challenging!

So what’s left to do with these boards? Nothing much, finish the circuit diagram and replace some of the back-light LED’s as an experiment and trial a built-in Sparkbright battery monitor. Stay tuned!

23/11/201225/01/2021

A little light circuit training

Aprilia Caponord ETV1000 Rally-Raid - Dashboard large LCD panel On a previous post I mentioned a visit by Mike081. During his stay I said that I’d like to get hold of another instrument panel at some point, so I could look into the circuit and programming in more detail. It just so happened Mike had a board lying around and he promised to sent it over. Well, true to his word, a Mk2 Caponord board was sat on the post-box when I got back home the other day. Cheers Mike!

First, I made a stand to support the little beauty while I prodded and poked around with my trusty multimeter. The next job was to try and fix it! The board had a couple of problems, a high resistance track and faulty regulator but nothing too taxing. Next up, I photographed the front (high resolution pic here) and back, then imported them into AutoCAD and started the tedious task of unravelling the tracks and components (click on pic).

Next up, the EEPROM. The little memory chip that contains settings and data relevant to the running of the board and recording of mileage and trip.

Two AF1 forum members – Michele (MCR) and Andy (Beasthonda) have been forefront in unravelling the data on the chip and how it alters the way the board works. The bottom line is that instrument panels from both the Caponord and Futura can now be reprogrammed in various ways and used on either bike. This also means that the ability to safely recover boards that have reset to factory default is now possible.

I’d like to thank both Andy and Michele for including me in the email exchange and for sending data and documents so I can better understand the particular settings for each bike – Cheers gents, you’re the best!

So this week I’ve experimented with the alternative settings and sure enough my little board has changed from Caponord to Futura and back and dabbled in metric and imperial measurements and even been a hybrid – Caponord with Futura LCD display and Speedo/Tacho calibration.

Aprilia Caponord ETV1000 Rally-Raid - dashboard

21/10/201226/05/2016

Low voltage battery warning LED

Aprilia Caponord ETV1000 Rally-Raid - voltmeter in right hand fairing I’ve already got a voltmeter in the right hand fairing and although I wouldn’t be without it, I have to say it suffers from a couple of drawbacks.

Poor readability in very bright daylight (Blue LED display)
Low down in the fairing, so requires eyes to be diverted from the road ahead.
I also have to lean forward a little to see over the hand-guard/brake master cylinder.

So I decided I wanted something more in my eye-line, something that simply displays as a go/no-go indicator, something simple; and it looks like SparkBright have just the solution. A neat encapsulated circuit feeding a Tri-state LED that will display a different colour depending on the system voltage. Now my peripheral vision should quickly spot a change in the Caponord system and give me ample time to take action. Here’s a table that explains the various states of the LED at different voltages.

The package can be supplied with LED sizes of 5mm/8mm or a whopping 10mm. I chose the 5mm as it will match the one I already have in place for the Autoswitch AS7 (fog lights). Before ordering I had a couple of questions and sent off a quick email – bear in mind this was a Sunday morning. Before I could even read through the Sunday funnies, Andrew Ferguson owner and guiding light behind SparkBright had replied – now that’s dedication! the bottom line – It does what I want and it’s waterproof, ideal for motorcycle use then!

Anyway, long story short, Andrew agreed to make a change to the mounting clip for the LED (at no extra cost – see gallery below for clip differences) and also told me of an exciting new development just around the corner for this product; auto-dimming built right into the LED for the 8mm and 10mm options. Sadly it won’t be available on the 5mm version for some time to come. However, this bit of technology is something the Capo is aching for on the Autoswitch Red/Green LED (fog lights) I already have fitted. By day it’s fantastic, but by night it’s just a little too bright.

Aprilia Caponord ETV1000 Rally-Raid - dashboard with AS7 Autoswitch LED and Sparkbright battery monitor

LED symmetry. Hopefully !!

So I’ll wait for Andrew to send this unit and if it does what I need of it, I’ll no doubt upgrade to the 8mm auto-dimming version and retro-fit this one to my tractor ….. about time I dragged it screaming into the 21st century. And maybe if I ask nicely, he may be able to help me upgrade the Autoswitch LED as well!

You can contact Andrew direct at [email protected] or bookmark www.sparkbright.co.uk (website should be up and running by the last week of October). You’ll also find them on Ebay, just search for “12v battery warning light”. The cost? £11.80 including P&P (UK) as of 21st October 2012.

I’ll finish by saying I have no affiliation or involvement with Andrew other than as a customer – I just like the product!

19/09/201226/05/2016

Wot’s that switch then eh?

A couple of keen-eyed readers have asked about the switch behind the riders saddle. Well, no mystery really ……. I got fed up with removing the saddles then rummaging around next to the battery to find both halves of the service connector – bloody inconvenient is what it is.

So I dropped a small waterproof switch into the bodywork behind the saddle. Now I just remove the rear saddle, flick the switch and I can reset the ‘service’ indicator and check out any error codes quickly and easily, no fuss, no scuffed knuckles.

15/06/201226/10/2016

Ultimate Parts (UK) discount offer

I’ve just been given this heads-up from Aussie Capo rider and all-round good egg Steve (Precis) about discount offers from those awfully nice folks at Ultimate Parts in Nottingham (UK), take it away Steve ……

Martin at Ultimateparts (http://www.ultimateparts.net/Aprilia-ETV-1000-Capo-Nord-2003-parts.php) can supply sprag clutch parts with massive saving to forum members, e.g. sprag clutch bearing down from £334.00 to £169, alternator windings £169.00; they must email him [[email protected]] and mention my name (Steve) to qualify for the discounts.

Cheers for the info, hope someone finds it useful.

03/05/201226/05/2016

Sagem coil failure ….. inevitable really

It’s official …. Moto-Abruzzo has been bitten by the infamous Aprilia Caponord ETV1000 Rally-Raid Sagem coils Caponord coil failure syndrome. It was a lovely day so a spin round the block was on the cards, the Capo fired up sweet enough before starting to flash the dreaded ‘EFI‘ warning lamp. Oh deary me.

Turned out to be a rear coil (Code 36) that had died, no worries I thought, I’ve got a couple of spares on the shelf – although of unknown history. Turns out one was toast and the other intermittent, so both are useless.

This morning I adapted the mighty Moto-Logger to display the coil ‘Dwell’ data in real-time so I could have a look at the intermittent coil in operation. Interesting – but wholly depressing on a nice sunny day when I’d rather be riding the damn thing. Rather strangely, the coil began to work OK once it got hot …. very peculiar! Anyway, new coils are on order so it won’t be long.

27/03/201228/04/2019

Current cool tool

A quick post about a snazzy and useful little tool for the tool box and at £9.99 its not going to break the bank either. The Maplin N48CY current meter will measure up to 20 amps (double most multimeters) and has contacts that simulate a fuse …… simply unplug the fuse from the circuit to be tested, plug the tester in, switch on and activate the circuit – voila, a nice crisp display of the current that flows through the fuse & circuit. I’ve recently run through the Capo fuse block and you can see the table of recorded values here.

25/03/201226/05/2016

How to make 21 days fly by!

I’m finally back home for a rest. Oh, did I forget to say I was going back to blighty for a few weeks? Well it was three weeks of fog, frost, rain, sunshine and snow! To be fair, the last two weeks settled down to some semblance of normality after mid-morning. While I shivered and cursed the fog and way-to-fast traffic, Jan held the fort in Abruzzo. She did brilliantly and had a fine time in vastly better weather!

On this trip I was primarily tasked by AMI with training Alan, the new instructor. Alan has an impeccable riding CV, having served for many years in the London Motorcycle Paramedic unit and being responsible for rider training. Would he cope well though with the initial learner end of the spectrum?

Well on my last day I was proud as punch to present him with his first DSA qualification, the ‘Down-Trained’ certificate, which allows him to teach CBT (Compulsory Basic Training) and work with post-CBT learner 125cc riders. It’s just the first rung on the long ladder to DAS qualification as he well knows, but his determination, skill and knowledge have set a firm foundation on which to progress. Good luck Alan, your card was well earned and I hope to work with you later in the year, and thanks Jim for the work!

Aprilia Caponord ETV1000 Rally-Raid AS7 Autoswitch On a Capo note, I finally managed to bring back an AS7 Autoswitch for the fog lights. You can read more about fitting and operation here – it works brilliantly!

I also briefly met ‘Training Man’ and his partner (Paul & Anna) from the AF1 Aprilia forum at a local bike café. His Capo was the only bike in the car park – until our motley group of school bikes turned up! Nice to meet you, maybe see you at Bristol Italian Day next year …….

So it’s back home to nature running wild as spring sets in. Time then to refuel the strimmers, saws and tractor and get stuck in to sorting the land out ……. but first, one little ride out on the Capo, Jan won’t notice!