Bye bye Shorai

Aprilia Caponord ETV1000 Rally-Raid - Shorai and Yuasa batteriesLet me start by saying that the Shorai is NOT a bad battery, it’s just not the right battery it seems for a large capacity V-twin. Yesterday, after persisting with it for several months, I finally admitted defeat – one last baulked start tipped me over the edge. I wanted, no, yearned for the comfort of the old and heavy lead-acid battery and its reliable starts-every-time performance.

So is it a faulty battery then?

The simple answer is no, but it is a battery that seems to be very temperature sensitive. With ambient temperatures over 15c I had no problems, but now with the temperatures waving between 3 and 15c it’s a different story. Stalled starter, slow starts and engine stalling several times before it runs reliably – all after a 5 minute wait while endeavoring to ‘wake’ the battery by burning off some current with the lights on (Shorai recommendation).

The battery was only ever charged on the bike or with the Shorai BMS-01 charger and over the last week or so I conducted a few tests on it. In a nutshell, this is a 6AHr battery that performs like an 18AHr – when warm. In truth it seems to perform more and more like the 6AHr battery it is as the temperature drops, the bottom line is that its internal resistance is very variable and removes any advantage the battery has at low temperatures.

Frankly it’s all too fiddly and unreliable. Of course I can only comment on one battery on one large CC Aprilia, it may be far more successful running  smaller or 3/4 cylinder motors. My guess is that this battery will find its niche in the enduro/track-day sector and not necessarily be suitable in its current form for four-season street riders.

I’m really disappointed this didn’t work out but pleased that Jim at AMI has taken everything I’ve said on board and is even now in constant communication with Shorai to try to improve the product. Let’s hope a Mk3 version is just around the corner.

Moto-logger update

Scroll down for the video!

It’s been a couple of months since I posted an update on the ‘Moto-logger’, mainly because other than using it, I didn’t update it! During that time notes and thoughts of improvements to the layout, function or stability were scribbled on bits of paper and sprinkled around the PC, waiting for a rainy day.

Last week it rained.

So here’s a screen shot of V1.7, now with a left-hand side bar and two selectable displays. One for the raw GPS data being received and the other ( a bit of a gimmick admittedly) is a ‘fuel calculator’. The Capo doesn’t register road speed in the ECU unlike the Triumph’s … so it made me wonder if it were possible to calculate fuel usage and tank contents from GPS data and the pulse width of the injectors – the duration the injector is open and passing fuel to the engine.

So here it is .. and it works. Well the needles move, the numbers jump around and the LED blinks with 5 litres remaining, so hey, it’s a runner! Clicking either gauge resets the calculators and ‘fills’ the tank to 25 litres. Turning off the bike/software doesn’t lose the calculations either, so taking a quick road-side slurp of coffee doesn’t mess up the figures. Happy days indeed!

V1.7 Improvements

  • Calculate MPG and tank volume remaining
  • Calculate Air Density
  • Calculate corrected EC80/1269 power output based on barometric pressure and air temperature.
  • Display received GPS sentences 
  • Display and log GPS time
  • Cleaned up the code (ish!)
  • Took out some bugs and improved stability.

Still to do …

  • Learn more and improve the code efficiency!
  • Add better file handling to prevent overwrites and crashes when calling a missing data file
  • Add a ‘Range’ …. miles to go, to the calculator (yes another gimmick!) – Done!
  • Temporarily log pulse width. I want to see a snapshot of what its range is. – Done!
  • Real-time plot display? – And done!!

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Shorai batteries now in the UK

It’s a lovely warm afternoon and I’m stood holding a little lightweight box with two terminals …. It’s a fake, a toy, it has to be. This simply cannot be a real battery!

Some sleazebag once tried flogging me a wooden camcorder in bubble wrap at a French fuel station, luckily I rumbled him. I’m starting to have a sinking feeling, maybe I’ve been stitched up like a kipper this time. No way is this a battery, no siree Bob!

The thing is though, the Shorai LFX18A1-BS12* is indeed real, and yes, it does only weigh 0.96Kg against the portly 4.6Kg that the YTX14 tips the scales at. It can weigh as little as a budgies fart and pack more punch than a high power version of the standard battery because of the lithium-Iron technology it uses, frankly it’s way over my head but if it works, I’m all for it. Here’s the bullet points the technology is supposed to offer:-

  • Fraction of the weight of traditional batteries
  • Faster cranking for better starting
  • Faster charging
  • No lead or explosive gasses
  • Twice the service life

 What’s in the box? Firstly, a neat carbon composite battery with a measured floating voltage of 13.36v – that’s about 90% charged, exactly what the website says it should be. The box also contains an instruction leaflet, stickers (ooo!!) and lots of adhesive backed foam strips to pad out the little darling to fit your battery bay nice and snug like. It only took a few minutes to match up the foam to pad out the Shorai to YTX14 dimensions, then ease it into the battery bay and begin reconnecting the cables. One nice touch is that all the terminal nuts have a piece of foam pre-attached to hold them in place and hence, make bolting the wires in much easier … a simple thing, but much appreciated!

So the proof of the pudding, the first start. Nothing much to say really …. It started up nice and strong like it had always been there, absolutely amazing! It settled down to a normal 14.2v charge at idle and I left it for about 10 minutes and then turned the bike off. I went back the next morning and measured the floating voltage – 14.04v …… about 95% charged! So even in the few minutes I ran the bike, it had taken charge and dropped nothing overnight. This is looking promising!

The YTX14 that came out is about 3 years old and a quality make, but has started to show signs of distress over the past few weeks. So I think it fair to consider it life-expired and so use its cost/life as the yardstick with which to measure the Shorai unit.

This then is day 1, I’ll write periodically over the coming months about its performance, especially on balance with the YTX14 it has replaced. Hopefully in the next few weeks I should be getting the Shorai SHO-BMS01 charger to use directly into the batteries own port and then I’ll see how it fairs in ‘storage mode’ for the winter period.

The Caponord (all years) can take either the standard fitment LFX14A1-BS12 or the higher powered LFX18A1-BS12, they are both the same case size.

UPDATE 2014

Shorai have now replaced the original battery model for the Caponord/Futura with the LFX21A6-BS12.

Colour wiring diagrams

It’s not often these days that something really useful comes along, but Chris Elms has pulled one out of the bag! He recently popped over to the AF1 Caponord forum and quietly dropped off two wiring diagrams. Nothing new you might think – we’ve had wiring diagrams with the workshop manuals for years.

But these are different, in all the right places …. Chris has reworked them with all the wires now in color, extra technical details added and above all – layers!  The ability to select or deselect sections of the wiring loom, making it much clearer and easier to trace specific wires. That feature alone is worth a King’s ransom, absolutely brilliant. You need Adobe Reader to open the files (PDF) or a program cabable of opening that file type. If your browser is able, view the standard or ABS versions here, or download them from the menu bar.

Chris has kindly given Moto-Abruzzo permission to host his wiring diagrams. Thanks again Chris!!