Fixing a couple of Capo niggles

Aprilia Caponord ETV1000 Rally-Raid airbox / crankcase vent modificationOne niggle that has wound me up more than anything about the Capo over the years, is its unerring ability to regurgitate oil into the airbox – apparently no matter how much or little I fill the oil tank. In the end, enough is enough, time to do something about it.

So this is it, remove the molded spigot/structure into the airbox and replace with a new low-profile 90° coupling and pipe to dump regurgitated oil into the front section of the airbox, from where it can be drained off via the extended drain-line down by the oil filter. Hopefully no more lumpy idle and intermittent ‘cough’ coming off idle after extended (12Hrs+) runs at motorway speeds from the vented oil draining down into the throttle bodies. A better fix of course would be to build a trap before the airbox that would allow oil to drain back the way it came while still passing vapour into the airbox. That’ll wait until winter, for now I’m hoping this will work good enough.

Aprilia Caponord ETV1000 Rally-Raid clutch oil jetsSecondly, and I don’t mind admitting when a change to the Capo doesn’t work – I’ve gone back to the #60 clutch oil jet from the #40. Why? Simply because the benefits were outweighed by the losses …… yes the #40 jet made the initial 1st gear selection go from ‘CLONK’ to ‘clonk’ but it also buggered up all subsequent gear changes, gone was the silky smooth shift that I’d had with the #60 jet. In the end I would say that if your Capo shifts gears smoothly and doesn’t have an issue selecting Neutral, then leave well alone. I’m sure for those with no jet, a blocked jet or a nasty gear shift this may well be a worthwhile modification, for me I’m glad to have the old slick-shift gearbox back again.

And back again ……

2003 Aprilia Caponord Rally-Raid ETV1000The Capo and I touched down back at home a few days ago with the odometer just over 77,750 miles …. a whizz around the block and we might have made a photo-op 77,777 but I was simply too knackered to bother! Capo ran strong and solid as always, so no news on that front. Anakee 3’s are wearing very well (3,050 miles in three weeks) and are certainly a nice change from running around on knobbly tyres …. it’s rumoured I even let (what remains) of my hair down and had a little play while in the UK.

Now We’ve got a few weeks before we do it all over again – time enough for a scrub up and check over, but frankly the way the Capo is running I could load up and leave right now with no worries. Which is great as I need a bit of time to do some revision ……

LEFARS….. for my next Amateur Radio exam! Yes, while in the UK I went along to a fantastic weekend organised by LEFARS (Loughton and Epping Forrest Amateur Radio Society) where I sat the RCE Foundation Licence exam – and passed! 😀 I have to say a huge thank you to all concerned for their time and dedication and for making the weekend a real enjoyment. So now I have the call-sign of M6FMZ and hopefully, if all goes well I’ll move on up to the Intermediate licence before the end of July (exam booked!) and maybe ….. just maybe mind ….. I might even get the full (Advanced) licence under my belt before Christmas, that would make a fantastic end to the year!

I searched high and low for a course closer to Oxford and unfortunately drew a blank until the back-end of the year, while LEFARS could squeeze me in on their May course – LEFARS it was then! The round trip from Oxford was about 130 miles(ish) and mostly motorways – so pretty quick. In the end I’m so glad I chose them, excellent venue/parking, tuition and most importantly – a good brew and well stocked biscuit tin! 😀 If a personal recommendation means anything, then mine says consider LEFARS if your thinking of taking up amateur radio. I’m damn glad I did.

New toy perhaps? Hmmm……..

Yeasu FT-991

The Fissure King

Civitaquana, Abruzzo - Cda di Ginestre road (strada) subsidance & landslideWhat good is a motorbike or a car for that matter, if you don’t have a road to run along?

About 10 days ago Jan and I went to do the weekly shopping and I must admit I was already starting to get a little nervous about movement within the road – In one particular place the Range Rover was beginning to bottom out bodywork even when on its highest suspension settings and the traction control was starting to make itself useful when hauling us up the slope.

The next evening after walking the dogs and eyeing the recent movement and ever bigger crack in the adjacent field, I felt very uneasy …..

….. with the dogs tucked up for the night I grabbed the keys and decided to move the car beyond the bad section. In the end it took 3 attempts to clear it, but the good old Rangey did brilliantly with the traction control working overtime as it clawed its way over. That was it then – no going back. Life would be different for the forseeable future for sure.

That was over a week ago ….. since then the land has moved something like 2m down and 3m sideways with more cracks and fissures appearing across its width, soon the road will have separated completely with a section about 30m long moving inevitably down into the valley below.

The reality of our predicament is sinking in …. moving anything, shopping, gas cylinders, rubbish bags etc has to be carefully thought through. Each item has to be carried by hand over ankle-breaking terrain up (or down depending on which way you’re going!) a 200m stretch of steep road that is changing every 24hrs.

The fact is, this road doesn’t belong to us, it belongs to the Comune (Council) and as such they have responsibility over it. It’s not like this problem is new either, in fact we were promised it would be repaired and resurfaced throughout 2014, it wasn’t and now the problem is a magnitude worse. Unfortunately all I can say is we’re disheartened by the lack of response to our emails and phone calls for assistance over the past week.

So until something spectacular happens it gives me time to dream up new and novel ways to free the Capo from its incarceration …… zip wire over the valley, kids balloons tied together (I’ve seen ‘UP’) or turn it into an X-2 Skycycle and fly the bugger out!

Anyway until then, chin up ….. and do what Brits do best in a crisis

KEEP CALM AND DRINK MORE TEA!

 

The Eagle has landed ……

We all like a bargain ….. more than ever at this time of year judging by the British press (Black Friday), so I have to admit I had a grin like a Cheshire cat as I rode back home late Saturday in the dwindling light and rain. Why?

Well on Friday, while some folk lost all sense of self-respect fighting over 40″ TV’s and coffee grinders, I’d stumbled across a fresh advert on a small online marketplace. A couple of calls later and I’d arranged a trip over to l’Aquila the following day, to bag myself a lovely load of Caponord spares for the princely sum of ….. well let’s just say we never got out of double-digits! Here’s a breakdown of what I got from a low mileage 2005 ABS model:-

  • Throttle body including injectors, TPS and throttle cables
  • Aprilia Caponord ETV1000 Rally-Raid & Futura - Fuel injector & sealsABS pump, mounts, sensors and wiring loom
  • Rear brake caliper, bracket, pump, pedal and brake light switch – with footrest
  • Sidestand and switch – with footrest
  • Oil cooler and mounting brackets
  • Coolant tank, cover and mounting brackets
  • Main wiring loom including relays and diode block
  • 4x HT leads
  • Drive chain slipper block
  • Gear lever
  • chainguard
  • And last but not least … a box of assorted plastics.

It also transpires that he may well have the swing arm as well – €15 to you guvner and €5 postage …. I’m just waiting for the confirmation and that’s my birthay present sorted! 🙂 Unfortunately, no wheels/discs. They’d been sold along with the forks for (wait for it) €150 ……. 🙁

So after stripping the throttle body and ordering up new seals, I decided to model up the manifold/injectors. Click on the injector picture above to open the fully exploded manifold and below are a couple of views of the whole assembly.

 

Go, Go, GoPro!

Replacement GoPro Hero 3+ ready for work!As the evening mist rolled down the valley and the receding glow behind the Gran Sasso a lingering reminder of today heading toward tomorrow, I trundled up to the main road in the Landy to meet a courier. A dashboard perhaps, or some silicone vacuum hose I’d ordered off EBay? No Idea.

When I saw the parcel I nearly fell off my perch … a replacement GoPro camera! 😀  And not only that, but also a nice new battery as well – thank you GoPro, what a nice surprise. All in all the turnaround was 1 week from shipping the old unit to the new one turning up, Aprilia Caponord ETV1000 Rally-Raid - GoPropretty damn good in my books.

The only thing to ask now is about warranty – I’m unsure about where the new camera stands. Does it only have the remaining warranty of the old unit (about 8 weeks!) or does it come with a new warranty of it’s own and if so, how long? So I’ve sent a last email back to GoPro asking them to clarify it for me. Meanwhile, I’ve charged it up, got it talking to the Wi-Fi remote and GoPro app, polished its case and got the bike ready for a nice little womble around the countryside ….. all in aid of product testing of course! 😉

RPMT (Register of Post Test Motorcycle Trainers)

RPMTI finally got around to renewing my RPMT (Register of Post Test Motorcycle Trainers) membership before it expired, another few weeks and I’d have to start the whole registration process over again – Riding test, Instructional test and Instructor Theory test …. not a very savoury thought, given the time and cost (£390-£540 as of November 2014). By Jimini that snuck up rather quick!

RPMT was set up by the DSA ( Driving Standards Agency – Now the DVSA) back in late 06 or early 07, I forget which. The idea is to bring a level of professionalism and regulation to an otherwise unregulated industry. The simple fact is that unlike pre-test motorcycle training (CBT/DAS), in the UK anyone can set themselves up as an ‘Advanced Instructor’ with no training or qualifications, it’s been done and people have been hurt through unsafe tuition. So if you are looking to take your road-riding skills up a notch, make sure the Instructor/Coach/Observer (whatever!) is suitably qualified  – you can’t go far wrong with any of these – IAM, RoSPA (I’m on the last page. 😉 ) , DIA or someone on the RPMT register.

I’ve got a screw loose!

Mummy this is going to hurt!One thing’s for sure, irrespective of how many miles you’ve travelled or how many years you’ve had that dog-eared licence in your pocket, you never stop learning. Sometimes the lesson hurts, sometimes it’s so subtle it’s easy to miss and sometimes the lesson leaves your blood-stream swimming in the hormonal avalanche from the Adrenal medulla. You know what it’s like, you’ve been there yourself – a close call, a near miss, a white knuckler, call it what you will …. and you know how it brings a fresh new perspective to the day!

Yesterday I went back to school ………

Scrubbing off speed, I approached a mini round-about where I needed to double back on myself to enter a hardware store car-park. It was a beautiful sunny day with just the right amount of breeze and all was good in my little world. Down a couple of gears, a tickle of brake and I’m eye-balling the ongoing passion play of traffic already negotiating the roundabout as I started to roll in to the left, but immediately it all went horribly wrong. The turn was too shallow, I was spiraling outwards – the steering wouldn’t turn to the left!!

Instinct (or more likely blind panic  😯 ) had me kicking in a heap of counter-steer to abort the left turn before I ran into the oncoming vehicles – swinging the bike away to the right with the left pannier a hair’s breadth from some poor sod’s pride and joy. Pulling over with my heart fit to burst, I tried the steering. Full lock to the right – fine, but it locked Aprilia Caponord ETV1000 Rally-Raid - GoPro thumbscrew drops into steering!solid 20-30° to the left. Peering over the handlebars everything looked OK, no loose bolts in the triple-clamp …… nothing. A Scooby-Doo mystery for sure!

As I was putting it on the main stand, I heard something fall from the bike. Looking down I found this fella, an innocuous little GoPro thumbscrew. Eyes snapped up to the GoPro wireless-remote mount on the left handlebar, the thumbscrew was missing. It had worked loose during the journey and bounced down into the bowels of the steering mechanism waiting for the right moment to wreak havoc …… and it very nearly got away with it too (if it hadn’t been for you meddling kids! – A little Scooby in-joke!).

The lesson? Firstly make sure I do things up properly!  😕 Secondly make sure that ANYTHING added to the cockpit / handlebars can’t work loose and interfere with the steering. Sounds obvious, so obvious I haven’t given it a second thought in countless years of riding, but What in FOD's name have you been playing at!as an ex-RAF engineer I should know better than most the catastrophic implications of our old arch-enemy FOD (Foreign Object Damage). Complacency is no excuse ……. From now on ALL GoPro thumbscrews will be tethered!

In this instance only my pride took a bashing, but it could have so easily been much worse – hero to zero in a heartbeat. Today I’ve had a whizz around the bike and checked that everything is tickerty-boo, put in a new thumbscrew and nut and said a bunch of Hail Marys just for good measure! But how about you …..

…. are YOU 100% sure that nothing can foul your steering / suspension or drive chain ….. And is that luggage really secure? 😉

etv1000.net

Aprilia Caponord ETV1000 Rally-Raid - ETV1000.NETI had one of those emails the other day, you know the sort – trying to sell you a domain name at a grossly over inflated price. I hovered over it just long enough to catch the domain name before launching it into the trash. But then the bells started ringing somewhere in the dusty recesses of my mind …… I know that domain, ETV1000.net – home of the French Caponord forum!

Well the long and the short of it is that the domain expired on 20th July and was in fact in the last 5 day window (Pending Delete) so would be released any time now. Rather than let it go to one of these places that hog expired domain names and use them as advertising sites, I took a chance and as luck would have it – bagged it yesterday!

So I’d love to hear from anyone that knows what happened to the site and more importantly, where are the French Capo owners meeting on the internet? If anyone in France wants to resurrect the site,  then shout up through the contacts page, I’m sure something can be worked out.

Oh and thanks whoever you are … without the junk email I would never have known about this! 😉

Where the hell did July go!

Aprilia Caponord ETV1000 Rally-Raid. Basking in the Bologna sunshine!Crikey time flies. It seems an age since ACIM and all the stuff that happened before and after that great weekend, so I’ll start off the week before ACIM – the great cruise control saga. On the 3rd July TNT delivered the package to customs in Ciampino (Rome) Airport – a full week before ACIM, unfortunately it was from here on I became embroiled in a constant round of emails and phone calls in an effort to get the kit cleared to complete its journey. On the Thursday 10th (day before) ACIM it looked like I might be able to collect it from the local TNT depot on the way up …. ‘call us after 9am’ I did ….. Customs still had issues, call again on Monday. So that was that, no kit fitted or available to show. Frankly I was fed up to the back teeth with the whole thing and looked forward to a stress free weekend to unwind!

ACIM 2014 San Marino 11th-13th July

Aprilia Caponord ETV1000 Rally-Raid. ACIM San Marino - Saturday ride outWhat a great weekend, new faces, names to faces and names who’s threads/posts I’ve read for years – a bit of hero worship going on here! A 560 mile round trip that shook the Capo down nicely for the big trip a few days later – with a very enjoyable spirited ride back to the hotel on Saturday evening with two Capo riders across some stunning scenery……we had a blast, thanks guys!

Other than that, I’ll let Jan fill you in with more details and pics from her website – Janet’s Edublog and end by saying a big thanks to the organisers for a fantastic weekend and we look forward to meeting up with you all again soon.

MCCruise control

Aprilia Caponord ETV1000 Rally-Raid. MCCruise goodies!!!After ACIM, with the Capo tucked up in the barn on Sunday night, I could focus back on the cruise control and my impending trip. Time was short … too short. Either the cruise control had to be cleared by customs on Monday/Tuesday or sent back to Australia – it was that simple. If the window of opportunity was missed, then frankly the cruise control was a waste of time, effort and money as I’d have to travel and hope my wrist held out. Not only that but I’d be away for the next 14 days!

Aprilia Caponord ETV1000 Rally-Raid. MCCruise - ready for actionIn the end, at 10am on Tuesday, I stood at the TNT depot (Chieti Scallo) and marvelled as the sun glinted off the packing tape of a big brown box full of goodies! We whizzed home in double-time and the spannering started in earnest ……

….. by Wednesday afternoon the kit was fitted, calibrated and given its first brief test – and worked like a charm! Now I was out of time, bags were packed, Capo loaded and refuelled and at midnight I dropped onto the A14 North and the cruise was engaged for the first mile of many – and it performed faultlessly throughout.

Transcontinental run

Aprilia Caponord ETV1000 Rally-Raid - 60,000 miles and countingThe next 25hrs took me door-to-door and the Capo gained another 1,350 miles under its belt. The cruise had been engaged for well over a 1,000 of those miles (night-time motorways) and the odometer slid over to 60,000 miles on the M25/M40 slip road, a half hour short of Oxford. The next 13 days were a blur of activity with the Capo grabbing an MOT somewhere along the way ….. And before I knew it, the Capo and I were heading back to Dover again with panniers groaning with tea-bags, cheddar cheese and bacon!

The return run was a real mix of (summer?) weather, dense fog in France, rain and sleet in Aprilia Caponord ETV1000 Rally-Raid. 2013-14 quite a busy year!Switzerland and 36C sunshine in Italy! Once again the Capo did what it does best, kept on running faultlessly mile after mile and so finally, at 1am on Monday 4th August we rolled into the barn with the odometer now at 61,860 – just 277 miles short of the magic 62,137 ………. Or 100,000Km to be precise!

As the sidestand took the weight from my aching knees and I eventually convinced my right leg to ease its way over the saddle for the last time, I saw Jan in the red glow of the tail-light all warm smile and a cold beer! Now that’s a way to be welcomed home …….. 😀

Ruba-dub-dub …… one Capo to scrub!

Aprilia Caponord ETV1000 Rally-Raid. Twinkle twinkle little Capo ......As we fast approach the fun and games of ACIM, I figured it was time to reintroduce the Capo to two things frequently lacking in its life ……. washing and polishing. Yes, the hose pipe, chamois leather and Salvol autosol have been dragged out, dusted off and liberally applied to said Capo. My how she twinkles now, well as much as matt paint can ever twinkle that is!

Aprilia Caponord ETV1000 Rally-Raid. High mileage DID ZVM2 drive chainUnfortunately for the Capo, there has been one cleaning job on the list that I’ve been putting off, and I have to admit that the list was written several years ago – the rear wheel refurb! After a couple of cold ones, I finally mustered up the courage to tackle the gunked on grease, the lashings of welded road crud and the inevitable rusty nipples. It nearly had the better of me once or twice, but tenacity and sheer bloody-mindedness (plus a couple more cold ones!) saw the job through to the bitter end. And here’s the finished article, not too shabby if I do say so myself ….. and that chain/sprocket have now got a whopping 38,730 miles on them!!!

Before it all went back together, the Scottoiler dual-injector was checked over as were all the bearings, seals and cush-drive rubbers – and of course it would have been remiss of me to have not taken the front sprocket cover off and give it a Mk1 eyeball check – looks OK for now, but I’ll get one on order!  😉